We are looking for a talented Manufacturing Engineer – Senior to join our team specializing in Manufacturing for our Cummins Inc. facility in Fletcher, NC.
Job Summary:
Leads the planning, designing, purchasing, and implementation of changes to the manufacturing equipment and systems while leading and co-leading teams.
In this role, you will make an impact in the following ways:
• Drive successful project outcomes by designing, implementing, and optimizing manufacturing processes that consistently meet safety requirements, production targets, business goals, and product specifications.
• Elevate operational performance by applying advanced manufacturing principles to improve equipment reliability, process capability, throughput, and cost efficiency.
• Strengthen Cummins’ operational excellence by utilizing continuous improvement tools (e.g., Six Sigma, Lean) to identify waste, reduce variation, and standardize best practices.
• Ensure global alignment and quality by leading the development, documentation, and deployment of Cummins manufacturing standards, working methods, and technical guidelines.
• Influence organizational decision-making by clearly communicating project insights, risks, and recommendations to external partners, business leaders, and cross-functional teams.
• Accelerate project execution by coordinating effectively with internal and external engineering, sourcing, quality, and operations resources to deliver on-time, high-quality results.
• Build technical capability across teams by coaching stakeholders on manufacturing principles, process understanding, and adherence to Cummins standards.
• Enhance stakeholder trust and collaboration by maintaining strong relationships and serving as a knowledgeable, reliable advisor on manufacturing process performance and improvement opportunities.
To be successful in this role you will need the following:
Strong Collaboration & Communication
• Build effective partnerships across engineering, operations, safety, and production teams to achieve shared goals.
• Tailor communication (written, verbal, visual) to match the technical understanding and needs of different audiences.
• Proactively share information, align stakeholders, and maintain clarity during design reviews, process changes, and implementation activities.
Safety-First Mindset
• Model and champion proactive health and safety behaviors in all activities.
• Identify, report, and help resolve safety risks using structured methods.
• Integrate safety considerations into every stage of process, workstation, and equipment design.
Technical Mastery in Manufacturing Engineering
• Interpret and integrate product, tooling, fixture, and manufacturing engineering drawings to guide process development.
• Apply strong working knowledge of manufacturing processes to implement changes that improve quality, cost, and delivery.
• Use digital modeling and simulation tools to analyze, optimize, and validate manufacturing processes before physical changes occur.
Equipment, Tooling, & Fixture Expertise
• Select and procure manufacturing equipment that aligns with specifications, project requirements, and long-term operational needs.
• Design or select effective tools and fixtures that properly secure workpieces and ensure product conformance.
• Ensure capital and tooling decisions reflect safety, ergonomics, throughput, and cost considerations.
Process Documentation & Standardization
• Develop clear, logically sequenced manufacturing procedures that support consistent execution across all operators and shifts.
• Maintain standard work that reflects best practices, quality expectations, and safety guidelines.
• Ensure documentation is accessible, accurate, and aligned with engineering change processes.
Ergonomics & Workstation Excellence
• Design workstations and workflows that reduce ergonomic risk and support safe, efficient operator performance.
• Apply ergonomic design guidelines to minimize strain, improve comfort, and reduce workplace injuries.
• Balance ergonomics with quality, cost, and delivery requirements.
Continuous Improvement & Problem Solving
• Identify process inefficiencies and implement improvement methodologies (Lean, Six Sigma, waste elimination) to enhance performance.
• Use structured problem-solving frameworks to trace issues to root causes and implement robust, data-driven corrective actions.
• Prevent recurrence through systemic solutions, documentation updates, and improved training.
Inclusion & Respect for Diverse Perspectives
• Seek input from colleagues with different backgrounds, experiences, and viewpoints.
• Leverage diverse insights to improve design decisions, problem-solving, and team performance.
• Build an inclusive environment where all voices contribute to better outcomes.
Education, Licenses, Certifications:
• College, university, or degree in STEM (Science, Technology, Engineering, Math) or related field, or equivalent experience required.
• This position may require licensing for compliance with export controls or sanctions regulations.
Experience:
• Intermediate level of relevant work experience required.
Assembly Process Design & Optimization
- Define assembly sequences, takt times, and balanced work content to achieve stable and efficient operations.
- Develop standard work documentation and optimize processes for ergonomics, safety, and productivity.
Tooling, Fixtures & Error-Proofing (Poka-Yoke)
- Specify and integrate torque tools, angle-controlled fastening systems, and assembly fixtures, nests, and locating mechanisms.
- Design and implement mistake-proofing solutions to prevent wrong orientation, missing components, and fastener mix-ups.
Fastening & Joining Expertise
- Develop fastening strategies, including torque and angle specifications, joint analysis, and tool selection to ensure robust connections.
Line Readiness & Ramp-Up Execution
- Lead line trials including FAT, SAT, PPAP builds, and SOP readiness activities.
- Balance manpower and automation, identify bottlenecks, and implement throughput and capacity improvements.
Machining Process Development
- Define machining strategies and select equipment based on rigidity, accuracy, throughput, and cost.
- Specify cutting tools, coatings, holders, coolant systems, speeds/feeds, and depths of cut for optimal performance.
Cost Reduction & Efficiency Improvement
- Identify high-cost features and tolerance drivers, and propose design or process alternatives to reduce cost.
- Reduce cycle times, optimize consumable usage, and improve process yield through stabilization and continuous improvement.
Design for Manufacturability (DFM/DFA)
- Influence product design early by aligning critical features with machining and assembly datums.
- Ensure components are easy to locate, orient, fasten, and assemble, reducing variability and assembly time.
Cross-Process Root Cause Problem Solving
- Diagnose and resolve complex issues spanning machining and assembly systems using structured problem-solving methodologies.
Launch & Industrialization Ownership
- Manage engineering changes during ramp-up, ensuring readiness for SOP and post‑SOP stabilization.
- Balance cost, quality, safety, and throughput to deliver robust, scalable manufacturing processes.
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